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Insulating a Rotary Kiln

When a ready-mix concrete company in upstate New York needed to reduce their natural gas energy costs, they hired Maple Grove Enterprises to insulate their rotary kiln. Using environmentally friendly and highly efficient products such as Aspen Aerogel's Pyrogel© XT and Envirotrol's Ceramic Cover CC, the company will realize enough energy savings in one year to pay for the job. Talk about return on investment!

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The carbon steel rotary kiln was uninsulated, inefficient, and corroded. Surface temperatures commonly exceeded 500ºF. We wrapped the kiln with just 10mm of Aspen Aerogel's Pyrogel© XT. We coated the kiln with 40 mils of Envirotrol's Ceramic Cover CC. We then wrapped the kiln with embossed aluminum.

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